Iyo Iyo Kuvandudza Uye Kushanda Kwe Thread Rolling Machining Technology

Iyo yazvino tambo rolling tekinoroji iri kuda kukurumidza kuvandudzwa. Iwo akakodzera machining kukanganisa anowanikwa munzvimbo yekugadzira anoratidzwa, zvikonzero zvinoongororwa, uye anobudirira ekuvandudza matanho anotsanangurwa.

Kuti uvandudze mashandiro uye kurongeka kwescrew zvikamu zveshinda inotenderedza muchina, isiri-yakajairwa-yakareba-yakareba screws inowanzo shandiswa kuungana mudunhu reiyo stator uye rotor cores yemota ye commutator, Huahuan gungano, DC mota. gungano, zvichingodaro. Kuenzaniswa nemabhaudhi akajairwa, aya akarukwa zvikamu zvine hunhu hwekusimba kwepamusoro, zvinhu zvakanaka uye hombe dzemuchina. Mukuita kwekushandisa shinda yekutenderedza muchina, mashandisirwo emaitiro matsva uye maitiro matsva anogara achiongororwa kusimudzira kuchinjika kweshinda inotenderedza muchina Chigadzirwa siyana zvinodiwa.

1 Thread rolling muchina chishandiso machining nzira

Thread rolling muchina machining inotora imwe-nguva yekutenderedza kuumba nzira, iri nyore kushandisa, yakachengeteka uye yakavimbika. Pasi peiyo tambo yakajairwa yekumisikidza, dhayamita yesimbi bar inogona kugadziridzwa zvinoenderana nezvinodiwa zvekugadzira, uye kureba kweshinda kunogona kusangana nezvinodiwa zvemuchina chishandiso machining nzira. Iyo inogadziriswa neshinda yekutenderedza muchina nzira yeimwe-nguva roll kugadzira. Izvo zvinotsanangurwa zvesimbi yesimbi zvakasungwa. Kureba kweiyo otomatiki modhi yekudzosera kumashure uye kudzokera kuRebhanoni, kuvaka imba yamambo uye otomatiki kupaka, uchishandisa inotonhorera mudziyo, yakavimbika mashandiro ekuita, kuvandudza kushanda zvakanaka, batidza switch, inogona kuramba ichigadzira yakawanda sirika.

Muchina wekutenderedza shinda unowanzo shandiswa kugadzira misoro yeshinda yakarukwa yemarata embabvu. Inogona kugadzira ribbed simbi mbariro ane dhayamita 16 kusvika 40 mm. Otomatiki kuvhura uye kuvhara michina, kutonhora sisitimu, control system, etc. Iyo huru paramita isimbi yakatwasuka shinda fan fan semuenzaniso. Inogona kupedzisa machining kubva pagirazi kusvika pakukunguruka shinda panguva imwe chete. Chishandiso chayo chakasarudzika chinogona kuvhurika nekuvhara otomatiki, kugadzira Iyo yekumashure bhandi uye shinda chimiro compact, uye inogona zvakare kugadziriswa nepamusoro mechanical simba. Iyo shinda saizi kurongeka mushure mekugadzira yakakwira uye chimiro chezino chakazara.

Ita gadziriro usati wagadzira, uye batanidza tambo yepasi newaya yemagetsi sezvinodiwa. Iyo magetsi anowanzo ari matatu-chikamu 380V, 50Hz AC magetsi, ine otomatiki switch ine leakage yekudzivirira basa kuchengetedza kuchengetedzwa kwemunhu. Mvura inotonhorera mubhokisi rekutonhodza remushini wekukungurutsa shinda inoedzwa mumotokari isina chinhu. Mushure mekunge simba ravhurwa, pombi yemvura inotonhorera inogona kuvimbiswa kushanda zvakajairika. Kuenderera mberi kwekushanda kwebhatani kwakatarisa kana magetsi ekugadzirisa maitiro akajairika. Muchina wekutenderedza weshinda unogadziriswa usati wagadzira, uye vhiri rekukungurutsa vhiri rakachinjirwa kune machining execution rinochinjana. Ita shuwa kuti magetsi akadzikwa maererano nehupamhi hwemasimbi akagadziriswa simbi, iyo zvabatanidza pamichina yakagadziriswa, kufamba kunoshanduka, uye mvura inotonhorera mubhokisi rekutonhora yakakwana. Inoshandisa sliding self-centering machining method kugadzirisa musoro weshinda, uye inopedzisa screw machining nekumhanya kwemarevolutions makumi mashanu paminiti. Musoro weroller unotenderera uye unofamba axially. Mushandi anoshandisa mubato, uye rack inotyaira chinodzikisira uye matombo anotenderedza girazi kuti afambe achitevedza slide bar kuti apedze. Mushure mekunge mushini wekupeta shinda waisa uye wogadzira shinda, inoshandisa mota inoshanda kudzora kumberi uye kudzoka kwebanga, uye kutenderera kwemota kunotyaira anodedera opareta kufambisa mubato kuti ape. Munguva yekugadzira shinda, iyo inosimudzira switch yekubata plate inodzokera kumashure, uye inomira yega kana yasvika panzvimbo yekutanga.

2 Kutadza uye zvikonzero zve thread rolling machining

2.1 Kutadza kutenderedza kweshinda kunowanzoita kukundikana kwakasiyana kubva kune akajairwa screws.

Semuenzaniso, panguva yekuisa, zvakaonekwa kuti tambo yakareba inogona kusvika ku 560 mm kureba, uye tambo yakange yakasungirirwa mushure mekukunguruka. Munguva yekukunguruka kweshinda, nekuti pakati pesimba rinokwevera pasi padyo nenzvimbo yekumonereka kweshinda uye muchina pallet, pane dambudziko nekumisikidzwa kweshinda inotenderedza muchina pallet inofambirana neaxis yetambo inokunguruka vhiri, inotungamira. kusvika pakukunguruka kwepakati uye kureba screw ye thread rolling uye kuitika kwe centrifugation. Mumamiriro ari kure, kunyangwe iyo nzira yekubatsira yekururamisa yakagamuchirwa, iyo yakajairika tambo level haigone kuvimbiswa. Izvi zvinokonzerwa nekusagadzikana kwezvikamu zvakagadzirwa nemaoko zvisingasviki maitiro ekugadzirisa. Munguva yekutenderera, matambudziko akadai seasina-parallel uye axis offset yevhiri rinotenderera akaonekwa, izvo zvakatadza kuzadzisa zvinodiwa zvekugadzira.

2.2 Pfupi shinda yekukunguruka kutadza ndiko kana vhiri rekugadzira rinotenderera, chikamu chinoiswa pasi pesimba rekunze rekunze panguva yekukunguruka, izvo zvinokonzeresa kure. Apo chinhambwe chiri pakati peSclumn end zviso chiri pasi pe5 mm, chinopinda muzvikamu zvidiki. Pakati pevhiri rinoputika pedyo neshinda, kana mufambisi asingasununguri munwe munguva, munwe uchasvinwa.

2.3 Kutenderedzwa kweshinda-yakasimba-yakasimba kunokonzeresa kuparara kwechiso uye matambudziko epakati-kumhanya.
Mushure mekupisa-kupisa kwekupisa, pasi pekuvimbika dhizaini, pachavawo nekusiyana kwemuchina neakakungurutswa workpieces, cross-sections, uye chamfers. Semuenzaniso, iyo axial chikamu chesimba chakakotama, mudzi wezino chimiro chinotsemuka, uye simba rekugera rinogadzirwa nekukotama rakakura kupfuura simba rekugadzirisa zvinhu, izvo zvinotungamira kumatambudziko akadai seMercedes-Benz kurovedza muviri. /expansion. Zvikonzero zviri pamusoro zvine chekuita nechimiro cheRoss Roshan pachayo. Kuveura kweshear kwakakura kudarika shinda inokunguruka, simba rezvinhu rinogumira, kune radius arc pakati pemakona misoro yesimbi fluidity bolt, uye yakadzika mazino chimiro ndiro dambudziko rekutanga. Muchimiro chezino rine shinda, simba riri kumativi ose harina kuenzana, zvichiita kuti simba rekunze rive rakakura kudarika simba remukati, zvichiita kuti chikamu chipunzike.

3 Solution matanho anotorwa neshinda inotenderedza muchina machining

3.1 Kugadzirisa dambudziko rekukunguruka kweshinda refu, gadzirisa nzvimbo yakachinjika kuruboshwe nekurudyi, uye gadzirisa masiruuru epadivi nekugadzirisa ndiro yepasi neplate yepadivi. Welding pane yekumberi baffle yemuchina wekutenderedza shinda inogonawo kugadziriswa nekugadzika screw patirailer barrel kuti uwane kumusoro uye pasi kugadzirisa kwehurefu hwekutsigira. Kuburikidza nekumanikidzana uye kudzvanywa kwechitubu, bata mubato neruoko rumwe kuti uwane rutsigiro rwakakwana. kutakura kudzokera kune yakaremara kutakura. Mushandi anoita basa rekusimbisa. The hand screw inotsiva iyo kutakura. Mushure mekuvhiyiwa kwapera, bvisa iyo yakagadziriswa workpiece uye isa iyo nyowani workpiece kuti igadziriswe.

3.2 Paunenge uchipeta tambo pfupi, teerera kune diki screw, chinzvimbo chekuwedzera chidiki, bata ruoko neruoko rumwe wowedzera uta nemuseve, wosunungura mubato, uye wokiya chitubu chekumanikidza simba kuburikidza nepiston uye kubata. Kuzadzisa chinangwa che clamping. Bata sleeve zvakasimba kuti ukungurudze mwenje wemugwagwa muduku. Kubva pachinzvimbo chakasimba chetambo diki, bvisa uye isa nyowani yebasa.

3.3 Mukupindura kune njodzi dzinokonzerwa nekuputirwa kwepamusoro-simba mabhoti, hupenyu hwebasa revhiri rinoputika hunofanira kurebeswa, uye chikamu chechubhu chinotyisa hachifaniri kuparara. Kuti usangane nezvinodiwa zvekupedzisira kumeso uye chamfer saizi yechikamu, gadzirisa nzira yekugadzira, ita kupisa kwekupisa kwetambo inotenderedza gadziriso, wedzera undercut groove pakupera kwetambo, wedzera kureba kwevhiri rinotenderedza kune tsoka, uye iva nechokwadi chokuti chisina chinhu chinogonawo kuderedzwa. Iyo arc radius inodzorwa neiyo yekupisa kurapwa maitiro kuti ivandudze iyo rolling process mamiriro, kuitira kuti njanji inosvika pakukura kwayo uye inosangana nemhando yechigadzirwa [.

4 Thread rolling muchina kuomarara hunhu ongororo uye kuyedza ongororo yekuongorora

Iyo nzira yekuomarara maitiro ekuongorora uye yekuyedza modhi yekuongorora inoshandiswa kuita bvunzo dzenguva dzose pane axial mutoro shinda, yekuona kona uye nhamba yema rollers. Mhedziso inotorwa ndeyekuti pasi pemamiriro emutoro mumwechete, kona yekubata, huwandu hwema rollers, uye hurefu hwedenderedzwa huchawedzera zvinoenderana, uye yakakodzera kune akawanda-mapoinzi kusangana pakati pezvikamu zvechinyakare chimiro uye kutapurirana. simba. Test. Ita zviedzo pakuomarara kusiri mutsara, gadzira iyo chaiyo yekuomarara modhi, ita modhi, uye shandisa ongororo ine simba kuti uwane data pamusoro pekuremerwa-kuremerwa simba, friction mechanism, uye kuverenga kwakanaka. Kutanga, modhi yekufamba inotangwa. Nati inotenderedza screw axis uye inofamba zvakatevedzana neaxis inoratidzwa pahukama pakati pekona yekutenderedza kona uye axial displacement, uye modhi yekuomarara inotangwa. Iyo yakareruka modhi inoratidza kuti inotakura mutoro uye yakanyanya kudzvanywa. Kuoma kwembiru yakadai sekuoma uye kubata kuoma.

Kureba kwecylinder hakuna mhedzisiro pamhando yese yekukwirira. Kureba kunoratidzwa sekuoma kwemutsara. Kureba kwemuviri mukuru kunoratidzwa neformula. Iyo huru yekubata radius ye curvature ine pesvedzero yakakura pakuomarara kwekubata. Izvo zvinodikanwa kumisikidza modhi yemasvomhu yetambo yekubata kumeso kuburikidza nekusiyanisa geometry Iyo fomu yenzvimbo yakakomberedzwa inowana iyo huru curvature radius yenzvimbo yekusangana, uye inomisikidza kuomarara modhi kune iyo yakazara axial kutungamira, iyo inonyanya kusanganisira iyo axial kuomarara kwe. iyo threaded yekubatanidza chikamu uye axial kuomarara kweiyo isiri-shinda yekusangana chikamu. Hapana-mutoro roller screw axial kuoma, deformation coordination equation kutendeuka. Kuburikidza nechimiro chechimiro chekufananidza, maparamendi anokanganisa kuoma kwerevhisi mugodhi zvinowanikwa. Kune ma rollers ane eccentricity, iyo yakanakira mamiriro inowanikwa maererano neyakagadzika yakatenderedza kutenderera kugoverwa kweshinda. Kuvapo kwe eccentricity kuchakanganisa saizi yeshinda. Miedzo inoratidza kuti kana nzvimbo yekubata yakarerekera kune kunze, gaka riri pakati pemavhiri maviri rakanaka, Iyo yekurodha mudziyo inoburitsa kudzvanywa deformation yeshinda. Kubva pane zvigumisiro, zvinogona kuonekwa kuti nhamba yemapumburu ane simba guru pakuoma kana mutoro mukuru. Nekuenzanisa mhedzisiro ye screw axial stiffness kuyedza uye axial simbi modhi, zvisinei nemhedzisiro yekuomarara kweshinda yechikamu chatinobata, pasi pemamiriro ekuwedzera mutoro, kana mutoro uchisvika pane imwe nhanho, iyo axial kuomarara kunowanzo. iyo yakanyanya Kukosha, kuitira kuti mashandiro ekuita anogona kuburitsa yakanakisa machining mhedzisiro pasi pechigadzirwa chinonzwisisika.

4 Mhedziso

Muchina wekutenderedza weshinda unofanirwa kusimuka zvishoma nezvishoma kana uchidzvanya, uye kudzvanywa kweoiri kunoramba kwakagadzikana panguva yebasa kudzivirira kukanganisa kwekunze kwezvakatipoteredza. Kudengenyeka kwechishandiso chemuchina idiki kana ichimhanya, uye tambo yekutenderedza haizove mukuita basa rekuita. Kushanda kwekuwedzera chamfering kureba kwechina-mavhiri roll kunoitwa pedyo nehexagonal kuguma kwepamusoro, iyo inonyatso kuderedza kuitika kwekukundikana kwechikamu. Kupera kwakapfuura kuongororwa kweiyo yakajairika workpiece machine kwacho panguva yekushandiswa kweshinda yekumoneredza muchina, uye yakakurudzirwa inowirirana nhanho dzekuvandudza kubva kuzvinhu zve tekinoroji, kuyerera, maitiro, chimiro chechigadzirwa, nezvimwewo, izvo zvinogona kuwedzera kuvandudza basa remushini wekupeta shinda uye kuita kuti machining awo awedzere Kuwedzera.

Batanidza kuchinyorwa ichi: Iyo Iyo Kuvandudza Uye Kushanda Kwe Thread Rolling Machining Technology

Dzokorora Chirevo: Kana pasina mirairo yakakosha, zvinyorwa zvese zviri pasaiti ino ndezvepakutanga. Ndokumbira uratidze kwakabva kudhindazve: https://www.cncmachiningptj.com/, thanks!

PTJ CNC shopu inogadzira zvikamu zvine yakanakisa michina zvivakwa, kurongeka uye kudzokorora kubva kusimbi nepurasitiki. 5 akabatana CNC azvikuya iripo.Kugadzira yakakwira-tembiricha chiwanikwa range inclouding inconel machine,monel machine,Kugadziriswa kweGeek Ascology,Carp 49 machine,Hastelloy machine,Nitronic-60 machine,Hymu 80 kugadzira,Danho Simbi machine, nezvimwe.,. Yakanakira kunyorera nzvimbo.CNC machining inogadzira zvikamu zvine yakanakisa mehendi zvivakwa, kurongeka uye kudzokorora kubva pasimbi nepurasitiki. 3-axis & 5-axis CNC yekugaya iripo.Ticharonga pamwe newe kuti tipe yakanyanya-isingadhuri masevhisi ekukubatsira iwe kuti usvike kune chako chinangwa, Gamuchirai Kwatiri isu ( sales@pintejin.com ) zvakananga purojekiti yako nyowani.