Yakadzama Mienzaniso YeShaft Machining Technology

Mukupindura kune zvataurwa pamusoro apa, unotevera muenzaniso. Carburizing chokurukisa (inoratidzwa pamusoro), zvidimbu makumi mana pabatch, zvinhu 40Cr, kunze kwetambo dzemukati nekunze S20 ~ C0.9. Iyo carburizing maitiro yakanyanya kuomarara, uye pikicha yeichi chiitiko inofanirwa kukweverwa kune iyo roughing maitiro (inoratidzwa).

Iko kuumbwa kweichi chiitiko maratidziro mune iyo shaft zvikamu zvine hukama zvakananga nehunhu hweiyo workpiece, yevashandi kugadzirwa uye hupfumi mabhenefiti.

Chikamu chinogona kuve nenzira dzakasiyana dzekugadzirisa, asi imwe chete yadzo inonzwisisika. Mukugadzirwa kweiyo machine kwacho chirevo, anotevera mapoinzi anofanirwa kucherechedzwa.

• 1.Mukugadzirisa kuongorora kwezvikamu zvichikwevera, zvinodikanwa kuti unzwisise hunyanzvi zvinodiwa zvehunhu hwesimba, kunyatsoita, zvinhu, kurapwa kwekupisa, nezvimwe, uye kudzidza dhizaini yegungano yechigadzirwa, kudhirowa chikamu chemusangano uye maitiro ekugashira.
• 2.Iyo yekugadzirisa nzira ye carburizing zvikamu kazhinji: kucheka → forging → normalizing → kukakavara → semi-kupedza → carburizing → kabhoni kubvisa kubviswa (kwechikamu icho chisingade kunatsiridza kuomarara) → kudzima → kutsikisa, kuchera kana kugaya Groove → kukuya kukuya → kutsika kwepasi tembiricha → kupedza.
• 3.Rough reference kusarudzwa: Kana paine isina-machina pamusoro, iyo isina-kugadzirwa pamusoro inofanira kusarudzwa seyakaomarara chirevo. Zvekukanda matemo zvinoda kuvezwa pane ese maficha, iyo yepasi pevhu inogadziriswa zvinoenderana neyakapihwa machining. Uye sarudza yakatsetseka nzvimbo, rega gedhi. Sarudza yakasimba uye yakavimbika pamusoro seyakaomarara mareferensi, nepo mareferensi akakora asinga shandisike.
• 4.Sarudzo yakanaka yekuenzanisa: kusangana nemabatiro eichiitiko chekutanga, kusvika pazvinogoneka kusarudza hwaro hwekugadzira kana bhenji rekusangana sechiyero chekumisikidza. Zvinoenderana nemutemo wekumaka. Shandisa imwecheteyo yekumisikidza mareferensi sezvinobvira mukuwanda kwekuita. Zvizhinji sezvazvinogona, chinongedzo chekumira chinoenderana nereferenzi yekuyera. Iko kusarudzwa kwenzvimbo yepamusoro, yakagadzikana uye yakavimbika pamusoro ndiyo yakanaka bhenji.

Chokurukisa machine Process

1.Kutendeuka

Maitiro ekugadzirisa: CA6140, Mohs No. 3 reamer, Mohs No. 3 plug gauge 1: 5 ring gauge

Maitiro ezvinyorwa: zvinoenderana neyakagadziriswa sketch inoshandura zvese kuita saizi

• (1) Iyo yepakati gomba φ2 yakaboorwa kune mumwe mugumo.
• (2) 1: 5 taper uye Mohs 3 # yemukati koni kara bvunzo, bata pamusoro> 60%.
• (3) Dhayamita yekunze yedenderedzwa rega rega rekunze inofanirwa kuvhurwa haifanire kupfuura 0.1 mukumhanya kwemuchadenga wegomba repakati.

Ongorora: Pakupedzisira tarisa

2.Kudzima

Maitiro ezvinyorwa: kupisa kurapwa S0.9-C59

3.Tendeuka

Maitiro ezvinyorwa: deturnbonization. Mumwe mugumo wakasungwa, mumwe mugumo wakavakirwa

• (1) Chiso chekupedzisira chekutendeuka chinoona kuti kureba kwedanho rekupedzisira danho -φ36 kusvika kumagumo emubato iri makumi mana
• (2) Drilling centre mugomba φ5B mhando
• (3) U-tendeuka
• (4) Mugumo chiso chekutendeuka, tora hurefu hwese hwe340 kune saizi, ramba uchichera zvakadzika kusvika 85, 60 ° chamfer

4.Kutendeuka

Maitiro ekugadzirisa: CA6140

Maitiro ezvinyorwa: imwe clip uye imwe yepamusoro

• (1) Ichichinja M30 × 1.5-6g yakasara tambo yakakura dhayamita uye ф30JS5 kusvika -30 + 6.0 +5 .0 ++
• (2) Kutendeuka -25 kusvika -25 + 0.2 + 0.1 kureba 43
• (3) Kutendeuka -35 kuita -353 + 0.4 + 0.3
• (4) Kutendeuka kukuya vhiri kudarika

5.Kutendeuka

Maitiro ekugadzirisa: U-tendeuka, imwe clip uye imwe yepamusoro

• (1) Dhayamita hombe yeM30 × 1.5-6g tambo uye -30JS5 kusvika -30 + 0.6 + 0.5
• (2) Kutendeuka -40 kuita -40 + 0.6 + 0.5
• (3) Kutendeuka kukuya vhiri kuenda pamusoro slot

6.Kugaya

Maitiro ezviri mukati: Kugaya 19 + 0.28 ndege mbiri kukura

7.Heat kurapwa

Maitiro ezvinyorwa: kupisa kurapwa HRC59

8.Kutsvaga

Maitiro ezvinyorwa: Kukuya iwo maviri magumo epakati gomba

9.External kukuya

Maitiro ekugadzirisa: M1430A

Maitiro ekugadzirisa: matipi maviri epamusoro, (mumwe mugumo wakavharwa nekoni)

• (1) kukuya zvakaomarara kwe ~ 40 denderedzwa rekunze, kuchisiya 0.1 kusvika 0.15 yasara
• (2) kukuya zvinonamira φ30js denderedzwa rekunze kusvika -30t + 0.1 + 0.08 (nzvimbo mbiri) kukuya
• (3) Rough kukuya 1: 5 taper, ichisiya kukuya mugove

10.Internal kukuya

Maitiro ekugadzirisa: M1432A

Maitiro ezvinyorwa: shandisa V-yakaumbwa fixture (kumira panzvimbo yekunze ye ф30js5)

Momo's # # yemukati koni (kuwiriranisa zvakare Mohs 3 # koni plug) yekupedzisa mvumo 3 ~ 0.2

11.Heat kurapwa

Maitiro ezvinyorwa: yakaderera tembiricha kuchembera kurapwa (kubheka), kubvisa zvemukati kushushikana

12.Kutendeuka

Maitiro ekugadzirisa: Z-2027

Maitiro ekugadzirisa: yakasungwa kune rimwe divi uye yakamisikidzwa pamucheto mumwe

• (1) Drilling φ10.5 mugomba, Positioning pamwe gwaro ruoko, shinda kwete kurwisa
• (2) U-tendeuka, kuchera -5 pombi M6-6H yemukati tambo
• (3) 60 ° yepakati gomba rekuvhura
• (4) Drill sleeve yekuboora gomba kuchera 10.5 × 25 (shinda haina kuchinja)
• (5) 60 ° yepakati gomba, pamusoro pekuomarara 0.8

13.Pliers

Maitiro ezvinyorwa:

• (1) Isa kubaya machine kutakura sleeve mugomba taper
• (2) Kurwisa M12-6H yemukati tambo kune saizi

14.Kutsvaga

Maitiro ezvinyorwa: Yekutsvagisa nzvimbo gomba Ra0.8

15.External kukuya

Maitiro ezvinyorwa: iyo yekushandira yakasungwa pakati pemisoro miviri

• (1) Kwazvo kukuya φ40 uye φ35φ25 denderedzwa rekunze kukura
• (2) Kugaya M30 × 1.5 M30 × 1.5 kuruboshwe tambo yakakura dhayamita kusvika 30-0.2-0.3-
• (3) Semi-yekupedzisa ф30js5 maviri kusvika ф30 + 0.04 + 0.03
• (4) Yakaisvonaka kukuya 1: 5 taper kune saizi, tarisa nekupenda nzira maererano neyekubata pamusoro yakakura kupfuura 85%

16.Kukuya

Maitiro ezvinyorwa: workpiece clamping maviri kumusoro, kukuya tambo

• (1) Mill M30 × 1.5-6g yakasara tambo kune saizi
• (2) Kugaya M30 × 1.5-6g tambo kusvika pakukura

17.Kutsvaga

Maitiro ezvinyorwa: Lapping Center hole Ra0.4

18.External kukuya

Maitiro ekugadzirisa: M1432A

Maitiro ezvinyorwa:

• (1) Kwakanaka kukuya, workpiece clamping pakati maviri pamusoro
• (2) Yakanakisa kukuya 2-φ30-0.003-0.007 kusvika pakukura, teerera kune geometric shiviriro

19. Kugaya kwemukati

Maitiro ekugadzirisa: MG1432A

Maitiro ezvinyorwa:

Iyo yekushandira yakaiswa mune yakasarudzika V-yakasarudzika, uye redhiyo yemukati yeMohs 3 yakagadzikwa pahwaro hwe1-ф30 denderedzwa rekunze (kuburitsa, kumisikidza ne2 - ф30js5 denderedzwa rekunze), uye iko kwekutarisa kwekutarisa kwekubatana pamusoro kuri kukuru kupfuura 80%. Inoda "1" uye "2"

20. Kazhinji

Maitiro ezvinyorwa: kuchenesa uye kupfeka anti-ngura mafuta, yakamira chengetedzo yakaturikwa mune yekushandira

Zvimwe zvinongedzo mukugadzirisa kwemugodhi:

• 1.Makomba maviri epakati anoshandiswa seinongedzo yekumisikidza, inoenderana neyambotaurwa chirevo chekureva kusangana uye kuenzanisa.
• 2.Chikamu chekutanga chinoshandisa denderedzwa rekunze sereferenzi yakaoma, kumeso kwemotokari uye nepakati gomba rekuboora, uyezve denderedzwa rekunze remota isina kugadzikana rakamiswa nemakomba maviri epakati sechirevo chekumira, uye iyo taper gomba inogadziriswa nedenderedzwa rekunze remota isina kugadzikana sekumisikidzwa kunongedzwa, inova ndiyo musimboti wekutaurirana. Iyo machining ine yekumisikidza datum iyo yakajeka kupfuura kamwe. Kwete. 3 Mohs koni kunyatso kudikanwa kwakanyanya kwazvo. Naizvozvo, iyo V-yakasarudzika fixture inodikanwa kuti uwane iyo yejometri yekushivirira chinodikanwa nedenderedzwa rekunze re2-ф30js5 seinongedzo yekumira. Kana koni iri mukati memota, kumucheto kumwe kunosungwa nechaji, uye kumugumo kwakanangana nepakati furemu, uye denderedzwa rekunze rinoshandiswawo sereferenzi yakanaka.
• 3.Kana semi-yekupedzisa uye kupedzisa denderedzwa rekunze, iponi plug inoshandiswa, uye iyo yepakati gomba rekoni rinoshandiswa sechigadziro chekumisikidza yekupedzisa yekunze yakatenderera pamusoro peiyo shaft.

Nezve cône plugging zvinodiwa:

• 1.Cone plug ine yakanyanya kunyatsoita, kuve nechokwadi chekuti taper pamusoro peye koni plug ine yakakwira degree yekufungisisa pamwe neyayo tip hole.
• 2.Iye cone plug haifanire kutsiviwa mushure mekuisirwa kudzikisira iko kukanganisa kukanganisa kunokonzerwa nekudzokororwa kuisirwa
• 3.Iyo yekunze dhayamita yekunze dhayamiti yekoni plug inofanira kugadzirwa padhuze nekuguma kwe shaft kuti ibvise kubviswa uye kubviswa kwekoni.
• 4.Iyo huru machine mugodhi yakavezwa uye yakaomeswa ne20Cr yakadzika-kabhoni simbi simbi, uye iyo yekushandira haina kudikanwa kuti iomeswe (M30 × 1.5-6g kuruboshwe, M30 × 1.5-6g, M12-6H, M6-6H), ichisiya 2.5-3mm kabhoni kubviswa rukoko pamusoro. .
• 5. Mushure mekunge shinda yadzimwa, haigone kugadziriswa pane lathe. Kana iyo tambo ikatanga kukamurwa ikazodzimwa, shinda ichave yakaremara. Naizvozvo, iyo tambo kazhinji haitenderi kuomarara, saka kabhoni dhayamita inofanirwa kusiiwa muhupamhi uye pakureba kwechikamu chakamisikidzwa mune yekushandira. Kune tambo dzemukati, iyo 3 mm decarburization dura inofanirwa zvakare kusiiwa pachiyero.
• 6.In kuitira kuve nechokwadi cheiyo yepakati gomba, iyo yepakati gomba reiyo workpiece haibvumirwewo kuomeswa. Neichi chikonzero, iyo yakazara kureba kweisina chinhu i6 mm.
• 7.In kuitira kuve nechokwadi chekugaya chaiyo yedenderedzwa rekunze kweiyo workpiece, maitiro ekukuya iyo yepakati gomba inofanirwa kuve yakarongedzwa mushure mekupisa kurapwa, uye yakanaka yepamusoro roughness inodiwa. Kana denderedzwa rekunze rave pasi, kutenderera kunokanganisa workpiece kunonyanya kukonzerwa nekubatana kwemakomba maviri epamusoro uye kukanganisa kwekutenderedza kwegomba repamusoro.
• 8.Kuti ubvise kusagadzikana kunetseka, yakaderera tembiricha kuchembera maitiro (kubheka) yakarongedzwa mushure mekukuya kukuya.
• 9.Kuti uwane yakakwira-chaiyo yekunze denderedzwa, kukuya kunofanira kuve kwakakamurwa kuve kukuya, semi-kupedzisa, uye kukuya kwakanaka. Kukuya kwakanaka kwakarongedzwa pane yakakwira chaiyo kukuya muchina.

Batanidza kuchinyorwa ichi: Yakadzama Mienzaniso YeShaft Machining Technology

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